​INCREASE YOUR OEE

BY IMPROVING YOUR PLANT’S AVAILABILITY, PERFORMANCE,

AND QUALITY

SAM GUARD predictive analytics software for the process industry quickly and accurately detects issues in processes and quality in your plant. It identifies equipment failures and suspicious operation modes days to weeks in advance. It provides early, accurate, and actionable alerts up to 5 times a day.

SAM GUARD’s combined technologies of AI and HI (Human Intelligence, i.e. your plant engineers’ knowledge and experience) enable you to boost OEE to achieve maximum availability, performance and quality.

 

​THE BEST PREDICTIVE ANALYTICS SOFTWARE FOR THE PROCESS INDUSTRY

Covers the entire plant

With few historical events and the interconnectedness of process plants, you never know where the next failure will appear; with SAM GUARD you don’t need to pick and choose what to monitor, simply track everything.

No alert fatigue

Instead of hundreds of alerts per day, SAM GUARD generates up to 5 alerts, giving you early, actionable warning.

Two-week implementation

With a swift implementation process and no hardware required, SamGuard is up and running quickly, analyzing your plant’s data, and predicting failures.

No data-scientist needed

Alerts are analyzed by the plant’s operation staff, with no specialized training needed

CAPABILITIES AND COVERAGE SAM GUARD ENABLES YOU TO:

  • Detect equipment failures ahead of time

  • Detect quality issues in advance with virtual sensors

  • Analyze root cause

  • Identify suspicious process behavior

  • Identify suspicious operation modes

Supported Plant Types​

  • Chemical, Petrochemical, Refineries, Cement Plants

  • Dry/Wet, Continuous/Batch

  • Time prior to failure (based on historical events)

  • 3 weeks to a few hours

  • Number of alerts, False alert ratio

  • Up to 5 alerts a day (depending on plant’s stability) 

  • 30% attribute to events which are not equipment failure (planned maintenance, new operation method etc.)

USED BY

  • Process engineers, control room technicians, maintenance engineers, production managers, and shift leaders

  • Access: SaaS (Software as a Service) via a web browser (Chrome or Firefox preferred).

  • Frequency of access: Usually once or twice a day.

  • Alerts via SMS/Email: Available through push to the organization’s notification distribution system (subject to acquiring an annual subscription license). 

DATA INTEGRATION

YOU ALREADY INVESTED IN DATA COLLECTION

Most plants are already collecting sensor data into a historian. SamGuard allows you to leverage this investment and maximize your knowledge from your existing data.

Supported Historians (via file transfer)
 

  • OSISoft PI

  • Aspentech PIMs

  • IBA 

  • Siemens, GE 

  • Available Integration Methods

  • File transfer

  • SQL

  • Web

  • API   

Number of tags per plant supported by the solution:

From 100 data points to 10,000 connected points per plant

IMPLEMENTATION REQUIRMENTS

Cloud-based or on your corporate network

SamGuard can be installed on any Virtual Machine running Linux. Space can be provided on our server, free of charge, or install the application on your own servers.  Make your own choice!

 

 

UNIQUE COMBINATION OF AI AND HI (Human Intelligence)

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